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Cross regulation for multiple outputs

Cross regulation is a very important component of multiple outputs. This can be done in several ways: transformer coupling, mutually coupled output filter chokes (forward-mode) and/or shared output sensing voltages/currents. All, of which, are impossible to model. I have tried them all.

I have sort of written of the first two off, since it is under the control of external vendors, which make their own decisions as to their most cost effective solutions. At best, transformer solutions yield a +/- 5 percent regulation, and can be many times much worse. .Coupled inductors yield a much better cross regulation, but the turns ratio is critically important. If you are off by one turn, you loose a percentage of efficiency.

Shared current/voltage cross sensing is so much more common sense. First, choose the respective weighing of the percentage of sense currents from each outputs approximately in proportion to their respective output powers. Keep in mind that, without cross-sensing, the unsensed outputs can be as much +/- 12 % out of regulation. Decide your sense current through you lower sense resistor. Then multiply your percentages by this sense current from your positive outputs. Calculate each output's resistance to provide that respective current. Try it, you will be amazed. The negative outputs will also improve immensely.

One can visualize this by, if one senses only one output, only the load of that output influences the feedback loop, which, for example, increases the pulsewidth for each increase in load of the heavily loaded output. The lighter, unsensed loads go crazy. By cross sensing, the lighter loads are more under control and the percent of regulation of the primary load is loosened somewhat.
By sharing the current through the lower sense resistor, you can improve the regulation of every output voltage in a multiple output power supply.

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